Production Line Optimization In Adhesives Manufacturing
Client & Industry
Global Enterprise — Logistics & Supply Chain
Timeline
6 Months
Team Structure
4 Engineers, 1 Architect, 1 PM
Core Stack
The Challenge.
A market-leading global organization struggling with legacy technical debt, seeking a complete modernization of their core operating infrastructure to support upcoming global expansion and traffic surges. The leadership team identified that their current stack was creating a massive bottleneck, preventing them from deploying new features and rapidly scaling into new emerging markets. Our mandate was to redesign the entire platform for zero downtime.
Core Problem
The client relied on a monolithic, on-premise architecture that routinely suffered from severe latency spikes during peak load hours, resulting in checkout failures, lost revenue, and massive operational overhead for database maintenance. Teams were spending over 60% of their engineering hours just keeping the servers online rather than innovating. Data silos between departments meant that customer support lacked real-time visibility into order status, leading to poor customer satisfaction scores and increased churn.
Project Scope
Industry: Global Enterprise
Timeline: 6 Months
Team: 4 Engineers, 1 Architect, 1 PM
The Solution.
We led with a comprehensive architectural audit followed by a strangler fig pattern to slowly decouple core services. We utilized an Agile, phased rollout prioritizing high-risk components first, migrating them to scalable serverless functions while maintaining legacy sync. Over a period of six months, we embedded closely with their internal engineering teams to upskill them on modern DevOps practices, setting up robust CI/CD pipelines and infrastructure-as-code using Terraform to ensure future deployments would be seamless and entirely automated.
Methodology
We utilized Design Thinking and Agile Sprints to ensure continuous delivery while adapting to real-time client feedback.
Technical Decisions
Adopted a Strangler Fig pattern to decouple legacy systems safely, employing serverless functions and event-driven architecture.
What We Built.
Our engineering team delivered a suite of modern capabilities that solved specific technical bottlenecks.
Capability 1
Migrated from a monolithic .NET application to an event-driven microservices architecture on Kubernetes.
Capability 2
Implemented a real-time analytics streaming pipeline using Kafka and Redis.
Capability 3
Deployed predictive AI models natively at the edge to drastically reduce manual processing overhead and latency.
The Results.
Replacing brittle monoliths with decoupled, cloud-native microservices unlocks infinite scalability and restores engineering velocity.
Measurable Outcomes
Client Testimonial
AOS Network completely re-engineered our backend architecture. The new system hasn't dropped a single request even under our heaviest seasonal load. It's transformed how we operate globally.
— VP of Engineering, Global Enterprise Client
"AOS Network completely re-engineered our backend architecture. The new system hasn't dropped a single request even under our heaviest seasonal load. It's transformed how we operate globally."